The objective of this work is to set up, validate, and analyze a theoretical model of an external fixator for its deformation characteristics in order to draw reliable conclusions relevant to the design and effective clinical implementation of such medical devices. External fixators are mechanical devices widely used in the treatment of fractured bones and correction of limb deformities. Lateral deformation at the fracture site is known to delay bone healing, and investigation of lateral deformation characteristics of such devices experiencing forces acting perpendicular to the bone axis is important from the standpoint of their design as well as their clinical effectiveness. A mathematical model of a three-dimensional (3D) unilateral fixator with multipin fragment attachments has been developed using Castigliano’s method. The relative lateral deformations of the fragment ends at the fracture site induced by loads applied perpendicular to bone axes are calculated with the model. The model has been subjected to experimental verification for a uniplanar unilateral external fixator under comparable conditions with the theory. It has been found out that the effects of fixator size, shape, and geometry on the level of relative lateral displacement of the fracture site are similar in both the theoretical and experimental models. Stiffness is a maximum if the force is applied in the same plane as the proximal pin plane. Placing the distal pin group at a position relative to the proximal pin plane has been observed to increase the stiffness about 10%. In loading directions perpendicular to proximal the pin plane, stiffness is minimum. The angle difference between the load direction and the resulting displacement direction follows a sinusoidal pattern with an amplitude of for loading angles in the range. Selecting the distance of proximal pins to the fracture site smaller than the distance of distal pins to the fracture site has been found to decrease relative lateral deformation. The model and the experiment have simultaneously demonstrated that lower values of effective pin lengths and higher values of pin connector lengths lead to higher stiffness. Increasing the number of pins also contributes to the higher values of fixator stiffness.
